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IEEE 1584NFPA 70EIEC 60909BS EN 61482AS/NZS 4836
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E-138 · ELECTRICAL · SAFETY

LV Arc Flash & Fault Level Lab

Work out the prospective fault current at an LV board from the transformer and cable, then the arcing current, incident energy and arc flash boundary with the IEEE 1584-2018 model for 208 to 600 V. See how the protection clearing time drives the energy, pick the PPE rating and print the warning label.

IEEE 1584-2018NFPA 70EIEC 60909BS EN 61482AS/NZS 4836DEWA

How to use: pick the equipment type to load typical gap, distance and enclosure size, then set the source and the protective device. Tap i for help on any input.

1. Inputs

Fault level at the board
Equipment and electrodes
Protective device upstream

2. Arc flash results

Warning label, a 3D view of the boundary around the board and how the energy grows with clearing time.

3. Checks

    4. Two arcing current cases

    IEEE 1584-2018 checks both the full arcing current and the reduced one, because a lower current can trip the device slower.

    5. PPE rating bands (NFPA 70E style)

    6. How it works

    Fault level

    The bolted three phase fault current at the board comes from the transformer impedance plus the cable impedance: I = V / (√3 × Z). Close to a large transformer it is high, at the end of a long cable it drops quickly.

    Arcing current and the reduced case

    An arc has resistance, so the arcing current is lower than the bolted fault current. IEEE 1584-2018 also works out a reduced arcing current using a variation factor. The protection may be slower at the lower current, so both cases are checked and the higher energy is used.

    Incident energy and boundary

    Incident energy rises in direct proportion to the clearing time, and falls with distance. The arc flash boundary is the distance at which the energy drops to 1.2 cal/cm², the onset of a second degree burn on bare skin. Electrode configuration and enclosure size matter: VCBB and HCB push energy out of the box towards the worker.

    How to cut the energy

    Faster clearing is the biggest lever: an instantaneous setting, a maintenance switch (energy reducing maintenance setting), zone selective interlocking or arc flash relays with light sensors. Remote racking and working from further away help too.

    Learning tool using the published IEEE 1584-2018 equations for 208 to 600 V. A formal arc flash study needs the full network model and coordinated device curves from software. Verify before labelling real equipment.

    About this lab: LV Arc Flash & Fault Level Lab

    LV Arc Flash & Fault Level Lab

    Work out the fault level at an LV board, then the IEEE 1584-2018 arcing current, incident energy, arc flash boundary, PPE rating and a printable warning label for 208 to 600 V equipment.

    Topics you can explore

    • Bolted fault current from transformer and cable
    • IEEE 1584-2018 arcing current
    • Arcing current variation factor
    • Enclosure size correction
    • Incident energy and arc flash boundary
    • PPE categories
    • Arc flash labels

    Practical engineering example

    A 400 V main LV switchgear next to a 1500 kVA, 6% transformer sees about 36 kA bolted fault current and 22 kA arcing current. With VCB electrodes, a 32 mm gap and a 610 mm working distance, a 50 ms instantaneous trip gives about 1.9 cal/cm² (Category 1). If the instantaneous is off and the breaker waits 300 ms, the energy rises to about 11 cal/cm² and the boundary moves out to about 2.5 m (Category 3).

    Developed by Eng. Mannan Maqsood. Verify against current project requirements and the applicable authority rules.

    Standards and regions covered

    Built on the IEEE 1584-2018 model with NFPA 70E style PPE bands, used alongside IEC 60909 fault studies, BS EN 61482 and AS/NZS 4836 safe working rules and DEWA requirements. Engineers use it on projects in Dubai, Abu Dhabi, Sharjah and the Northern Emirates, Saudi Arabia and Qatar, and in Auckland, the rest of New Zealand and Australia. Always confirm the edition your authority or client has adopted before relying on a result.

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    Where to go from here

    Related labs that pick up where this one ends.

    Cable Pulling & Conduit Fill LabInstall the cables to the board.E-139 →LV Switchgear Design LabDesign the board itself.E-127 →Fault Level Lab (HV)Fault levels upstream.HV-506 →Permit to Work LabSafe work on live equipment.SITE-501 →
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