HV-515 · HV ACADEMY

Primary Substations & GIS Lab

Step up to 66 to 132 kV. Play a busbar fault, a breaker outage and a stuck breaker on five busbar schemes and watch which circuits drop and come back. Compare GIS with AIS on footprint and site conditions, read an SF6 density relay through a hot day and a slow leak, plan transformer firm capacity, watch an on-load tap changer hold the voltage, and open up a GIS bay in 3D. Click any for a plain-language explanation.

Double busbarBreaker-and-a-halfGISSF6IEC 62271-203Firm capacityOLTC

1. Substation data

Pick your region first. It loads typical voltages, transformer count and size, busbar scheme and site conditions. Everything can be changed.

Click any part
The GIS bay is cut away so you can see the conductors inside. Use "Show gas compartments" to see how the bay is divided, and "Side by side" to compare the footprint with an AIS bay.

Engineer's Notes: primary substations and GIS

Security is designed in

The busbar scheme decides what happens when something fails. A single busbar loses everything for a busbar fault; a double busbar loses circuits only for the minutes it takes to move them; breaker-and-a-half loses nothing. Pick the scheme from the consequence of an outage.

GIS where space and climate demand it

In GCC cities and dense Asian centres, GIS indoors is the norm: small, enclosed and protected from sand, salt and heat. Outside the cities, AIS stays common because land is cheap and repairs are quick.

SF6 needs stewardship

SF6 is an excellent insulating gas and the most potent greenhouse gas known. Density monitoring, careful handling and records keep leaks small, and SF6-free switchgear is now available for many applications.

Plan capacity ahead

Firm capacity, not installed capacity, is what customers can rely on. Transformer and switchgear lead times of two years or more mean the next stage must be planned well before demand reaches the limit.

Frequently asked questions

What is the difference between GIS and AIS?

Air-insulated switchgear (AIS) uses open air as insulation, so it needs large clearances and outdoor space. Gas-insulated switchgear (GIS) puts the conductors inside earthed metal enclosures filled with SF6 or an alternative gas, which typically cuts the switchgear footprint by 85 to 95 percent and protects the equipment from sand, salt and pollution.

Which busbar scheme should a 132 kV substation use?

It depends on how serious it is to lose the substation. Double busbar with a coupler is common for urban 132 kV GIS because circuits can move to the healthy bus in minutes after a busbar fault. Breaker-and-a-half and ring bus give more security at transmission level, while sectionalised single bus suits smaller zone substations.

What is firm capacity?

Firm capacity is the load a substation can supply with its largest transformer out of service, usually (n minus 1) times the transformer rating, sometimes increased by a short-time emergency overload factor. Utilities plan reinforcement before the maximum demand reaches it.

Why do SF6 density relays have alarm and lockout stages?

The first stage warns that gas is leaking and needs topping up. The second stage blocks breaker operation, because below that density the insulation and breaking capability are no longer guaranteed. The relays are temperature compensated so they respond to gas density, not to daily temperature swings.

Are there alternatives to SF6 in high voltage switchgear?

Yes. Vacuum interrupters combined with clean air insulation, and gas mixtures based on fluoronitrile or fluoroketone with much lower global warming potential, are now available from several manufacturers, increasingly up to 145 kV and above.

Topics: primary substation · zone substation · bulk supply point · busbar scheme · double busbar · breaker-and-a-half · ring bus · GIS · AIS · hybrid switchgear · SF6 density relay · leakage rate · GWP · SF6-free · firm capacity · N-1 · emergency loading · OLTC · AVC relay

Related labs

NEXT STEP

Where to go from here

Related labs that pick up where this one ends.

HV Academy hubAll 17 high voltage labs in one learning path.HV ACADEMYAsset Management & Diagnostics LabInterpret transformer DGA on a Duval triangle, estimate insulation ageing, grade thermography and PD results…HV-514 · previousHV Question Bank & Case Studies145 high voltage engineering questions with explanations, timed exams, scored failure case studies and…HV-516 · nextSubstation Design & Layout 3DDesign an 11 kV building substation or kiosk in 3D: operating clearances, doors, transformer room…MV-505 · MV view
Track what you have opened on My progress.All labs → · Ask the Copilot →

© 2026 Eng. Mannan Maqsood | Engineering Excellence Through Interactive Labs

VERIFY ALL FIGURES AGAINST CURRENT MANUFACTURER DATASHEETS AND LOCAL AUTHORITY REQUIREMENTS BEFORE DESIGN SIGN-OFF.

Share this pageFollow