DES-604 Design Engineering Track · Phase 2: Discipline sizingDesign Engineering Track: 4 of 6

Cable Sizing, Voltage Drop & Lighting Layout

The two calculations every junior electrical designer is asked for first: what size cable and how many light fittings. Work through the sizing sequence from design current to the adiabatic check, then design an office lighting layout and check it lux by lux.

The cable sizing sequence

Every cable calculation follows the same steps. Click a step to jump to it. The status of each step for the current circuit is shown live.

The golden rule

Ib ≤ In ≤ Iz

Design current () ≤ device rating (In) ≤ cable rating after correction (). Then voltage drop, fault protection and the protective conductor must also pass.

Design current

Describe the circuit. The design current is the current the cable carries in normal service.

Derating and cable selection

Choose the protective device and installation conditions. The lab finds the smallest cable that carries the corrected current.

Current ratings used (editable)

Illustrative ratings for multicore XLPE/SWA copper cables clipped direct at 30 °C. Replace them with the values from your specified table or the manufacturer.

Voltage drop

Calculated from the conductor resistance at operating temperature and its reactance, so you can see where tabulated mV/A/m values come from.

Voltage along the circuit for each cable size

Earth fault loop impedance and adiabatic check

The protective device must disconnect a fault in time, and the protective conductor (cpc) must survive the fault energy until it does.

Lighting layout by the lumen method

Enter the room and the luminaire. The lab works out how many fittings you need, arranges them in a grid and checks the result point by point.

Layout and direct illuminance grid (lux)

The grid uses direct light only (no reflections), so it reads lower than the lumen method average. It is used here to check spacing and uniformity.

3D lit room and 4D daylight dimming

Your layout in 3D with light cones and the floor coloured by illuminance. Play the day: daylight from the window rises and falls, and daylight-linked dimming trims the fittings near the window to save energy.

Drag to rotate · tap a luminaire
07:00

Engineer's notes

Lessons from real design reviews.

Quiz

Score 0

Plain-language explainer

Term

About this lab: Cable Sizing, Voltage Drop & Lighting Layout

Cable Sizing, Voltage Drop and Lighting Design

This free lab teaches the two core electrical design calculations with every formula shown.

What the lab covers

  • Design current, protective device rating and correction factors
  • Cable selection and voltage drop from first principles
  • Earth fault loop impedance and the adiabatic equation for the protective conductor
  • Lumen method, room index, utilisation and maintenance factors
  • Point illuminance, uniformity and lighting power density

What is the cable sizing sequence?

Find the design current Ib, choose a protective device In not less than Ib, apply correction factors for ambient temperature, grouping and thermal insulation to find the tabulated rating needed, pick a cable whose rating Iz meets it, then check voltage drop, earth fault loop impedance and the protective conductor by the adiabatic equation.

How do you calculate voltage drop?

For a three-phase circuit, Vd = √3 × Ib × L × (R cos φ + X sin φ), using the conductor resistance at its operating temperature. For single phase, use 2 × Ib × L × (R cos φ + X sin φ). Compare the percentage with the limit in the regulations or the specification.

What is the lumen method?

Number of luminaires = required illuminance × area ÷ (lumens per luminaire × utilisation factor × maintenance factor). The utilisation factor comes from the room index and surface reflectances.

What is uniformity?

The ratio of minimum to average illuminance over the task area (U0 = Emin ÷ Eavg). BS EN 12464-1 sets values such as 0.6 for offices.

Developed by Eng. Mannan Maqsood. Current ratings in this lab are illustrative. Use the tables named in your specification (BS 7671 Appendix 4, AS/NZS 3008.1.1, IEC 60364-5-52) or the cable manufacturer's data for design.

NEXT STEP

Where to go from here

Related labs that pick up where this one ends, and a learning path to follow.

Fixture Units & Drainage Slope LabFree plumbing design trainer: fixture schedule, water supply peak flow and pipe sizing by velocity.DES-605 →Cable Tray & Containment Virtual LabExplore cable tray sizing, cable inventory, containment arrangements.E-117 →Earthing, Bonding & Lightning Protection PortalExplore earthing, bonding and lightning protection with interactive engineering references.E-111 →Site Engineering TrackInstallation, inspection, submittals, snags and testing in 6 labs.LEARNING PATH →
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ILLUSTRATIVE CURRENT RATINGS. USE THE SPECIFIED WIRING RULES TABLES OR MANUFACTURER DATA FOR DESIGN SIGN-OFF.

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